ALLSCAN ASSISTS SCREENING TO IMPROVE MATERIAL GRADE BY UP TO 50%

RTI's AllScan cf-252 elemental analyser on site
RTI's AllScan cf-252 elemental analyser on site
RTI's AllScan cf-252 elemental analyser on site

Our customer operates a screening plant that upgrades mined ore before being stored on stockpiles, prior to further processing. Management of the screening plant operations were undertaken based on the results of samples taken of the in-feed material, however the lag on waiting for analytical results from these samples made making meaningful real time decisions impossible. This limited their ability to maximize the upgrade of the ore or control the levels of deleterious components.

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RTI is an Australian based company specialising in on-line elemental and moisture analysis of bulk materials providing operators with process data to make pro-active real-time control decisions to improve plant efficiency and bottom-line profitability.

RTI’s customers range from small food processing facilities to large multinational mining and power generation companies on all continents.

With a vast global network of reputable business partners on all continents, we can provide customers with unmatched service and sales support ranging from on-site technical services to remote diagnostic and calibration expertise.

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ALLSCAN PROVIDES OPERATORS REAL TIME QUALITY CONTROL OF ORE GRADING

RTI’s AllScan cf-252 elemental analyser on-site
RTI’s AllScan cf-252 elemental analyser on-site
RTI’s AllScan cf-252 elemental analyser on-site

Out-of-specification product poses costly challenges for operations, leading to the unnecessary waste of time, resources and money with hefty penalties applied for non-compliance. To date, the most effective means of mitigating against this has been through sampling, Traditional laboratory testing was accurate but had a turn-around of two to three days, rendering the data obsolete in this specific context. This is what led our customer to work with RTI in developing an in-situ, online, real-time sampling analysis solution.

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RTI is an Australian based company specialising in on-line elemental and moisture analysis of bulk materials providing operators with process data to make pro-active real-time control decisions to improve plant efficiency and bottom-line profitability.

RTI’s customers range from small food processing facilities to large multinational mining and power generation companies on all continents.

With a vast global network of reputable business partners on all continents, we can provide customers with unmatched service and sales support ranging from on-site technical services to remote diagnostic and calibration expertise.

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ALLSCAN HELPS MINE OPERATORS DELIVER QUALITY COAL TO POWER STATION IN REAL TIME

RTI’s AllScan elemental analyser on site.
RTI’s AllScan elemental analyser on site.
RTI’s AllScan elemental analyser on site.

Our customer needed real-time data about the grade of product being sent to its power station, to help maintain running conditions in their wash plant. The three main results sought were around ash, moisture and specific energy data. However, elemental composition of the ash was also useful to them. Without the AllScan, the only means of determining these results was to wait for laboratory samples. This usually takes 2-3 days for critical results, and 2-3 weeks for full elemental analysis, by which time product has been delivered to the power station.

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RTI is an Australian based company specialising in on-line elemental and moisture analysis of bulk materials providing operators with process data to make pro-active real-time control decisions to improve plant efficiency and bottom-line profitability.

RTI’s customers range from small food processing facilities to large multinational mining and power generation companies on all continents.

With a vast global network of reputable business partners on all continents, we can provide customers with unmatched service and sales support ranging from on-site technical services to remote diagnostic and calibration expertise.

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ALLSCAN PROVIDES ACCURATE ONLINE ASH ANALYSIS, IMPROVING AIR QUALITY

RTI personnel on site demonstrating the use of the AllScan to the end-user.
RTI personnel on site demonstrating the use of the AllScan to the end-user.
RTI personnel on site demonstrating the use of the AllScan to the end-user.

More than 90% of India’s population lives in areas where the air quality is below the World Health Organization’s standard, with coal fired power plants being a major contributor to this pollution. To combat this growing issue in 2014 the Ministry of Environment and Forest had imposed 34% ash limit on all NTPC’s power plants. Previously these power plants had to rely on manual laboratory data, taking up to 24 hours to receive a result, by which time the out of spec coal had already been burnt.

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RTI is an Australian based company specialising in on-line elemental and moisture analysis of bulk materials providing operators with process data to make pro-active real-time control decisions to improve plant efficiency and bottom-line profitability.

RTI’s customers range from small food processing facilities to large multinational mining and power generation companies on all continents.

With a vast global network of reputable business partners on all continents, we can provide customers with unmatched service and sales support ranging from on-site technical services to remote diagnostic and calibration expertise.

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ALLSCAN DELIVERS BETTER STOCKPILE CONTROL, ON-SPEC ORE AND 5%PA PRODUCTIVITY BOOST

RTI’s AllScan elemental analyser on site.
RTI’s AllScan elemental analyser on site.
RTI’s AllScan elemental analyser on site.

Our customer was processing varied grades of iron ore but was unable to identify the quality of product once it has passed through the process facility and had been stacked. A comprehensive stockpile management system was already in place however operators needed to update that system with lab data as it became available – usually 6-8 hours after it has been stacked. This led to an unacceptable lag and an inability to make critical decisions when it mattered.

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RTI is an Australian based company specialising in on-line elemental and moisture analysis of bulk materials providing operators with process data to make pro-active real-time control decisions to improve plant efficiency and bottom-line profitability.

RTI’s customers range from small food processing facilities to large multinational mining and power generation companies on all continents.

With a vast global network of reputable business partners on all continents, we can provide customers with unmatched service and sales support ranging from on-site technical services to remote diagnostic and calibration expertise.

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Allscan Calibration Report – Nickel Ore

AllScan Calibration Report
AllScan Calibration Report

The purpose of this report is to provide information on the process and results from the calibration of the Allscan elemental analyser installed at Colombia.

Initial calibration was performed using static samples presented to the analyser during the site visit of Mr Dougie Burgess from the 8th to 10th of October 2019. A description of the process undertaken, and the results of the calibration is provided below.

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RTI is an Australian based company specialising in on-line elemental and moisture analysis of bulk materials providing operators with process data to make pro-active real-time control decisions to improve plant efficiency and bottom-line profitability.

RTI’s customers range from small food processing facilities to large multinational mining and power generation companies on all continents.

With a vast global network of reputable business partners on all continents, we can provide customers with unmatched service and sales support ranging from on-site technical services to remote diagnostic and calibration expertise.

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Ilmenite Response to the RTI Allscan Through Belt PGNAA Analyser

Ilmenite Response to the RTI AllScan
Ilmenite Response to the RTI AllScan

Four samples of Ilmenite were presented for elemental analysis using the RTI Allscan PGNAA through belt test rig. The test was a preliminary one to demonstrate capability and measurement resolution for this application.

A comparative XRF laboratory assay was also undertaken for each sample to compare elements present to those that the PGNAA gauge could identify. The assay tables are presented at the end of the report. In brief, the Allscan gauge was capable of discriminating between all four samples over at the five minute sample period.

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RTI is an Australian based company specialising in on-line elemental and moisture analysis of bulk materials providing operators with process data to make pro-active real-time control decisions to improve plant efficiency and bottom-line profitability.

RTI’s customers range from small food processing facilities to large multinational mining and power generation companies on all continents.

With a vast global network of reputable business partners on all continents, we can provide customers with unmatched service and sales support ranging from on-site technical services to remote diagnostic and calibration expertise.

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Scrap Metal – Response to the RTI Allscan through belt PGNAA analysis

Scrap Metal
Scrap Metal

Two drums of scrap metal were presented for Analysis using the RTI Allscan test rig PGNAA gauge. The inhomogeneity and particle size of the waste means the estimated elemental compositions from a single test will not be accurate.

It was found that at typical sampling periods of one to five minutes on a conveyor belt, all the major elements in the waste can be detected and quantified to good accuracy. The inhomogeneity of the waste rather than the gauge accuracy is likely to determine the accuracy of a PGNAA gauge installed on a waste steam in this application.

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RTI is an Australian based company specialising in on-line elemental and moisture analysis of bulk materials providing operators with process data to make pro-active real-time control decisions to improve plant efficiency and bottom-line profitability.

RTI’s customers range from small food processing facilities to large multinational mining and power generation companies on all continents.

With a vast global network of reputable business partners on all continents, we can provide customers with unmatched service and sales support ranging from on-site technical services to remote diagnostic and calibration expertise.

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Application Note – AllScan – Cement – Kenya

AllScan – Cement
AllScan – Cement

Our client is a large African cement producer manufacturing a high quality product that is specially blended with good quality control monitoring systems. Their cement is engineered for use in all structural and building situations and is particularly useful in marine and hydraulic construction.

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RTI is an Australian based company specialising in on-line elemental and moisture analysis of bulk materials providing operators with process data to make pro-active real-time control decisions to improve plant efficiency and bottom-line profitability.

RTI’s customers range from small food processing facilities to large multinational mining and power generation companies on all continents.

With a vast global network of reputable business partners on all continents, we can provide customers with unmatched service and sales support ranging from on-site technical services to remote diagnostic and calibration expertise.

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Application Note – AllScan – Coal – Australia-MO

Application Note AllScan Coal Australia MO
Application Note AllScan Coal Australia MO

Our Customer is a coal mine in Australia. The mining complex comprises four open cut mining areas, three underground mining areas and other mining related infrastructure including coal processing and transport facilities.

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RTI is an Australian based company specialising in on-line elemental and moisture analysis of bulk materials providing operators with process data to make pro-active real-time control decisions to improve plant efficiency and bottom-line profitability.

RTI’s customers range from small food processing facilities to large multinational mining and power generation companies on all continents.

With a vast global network of reputable business partners on all continents, we can provide customers with unmatched service and sales support ranging from on-site technical services to remote diagnostic and calibration expertise.

Email *(Required)
Please use valid email address as the document will be emailed to this email address
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